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TSB
 
DODGE
 
RAM 2500
 
2009

Technical Service Bulletins and Recalls for 2009 DODGE RAM 2500

Bulletin Number: 18-011-12 Bulletin Date: 03-15-2012
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Chrysler: flash: mil illuminating with transmission and driveability improvements. this bulletin involves flash reprogramming the powertrain control module (pcm) with new software. also included model ram1500 model year 2010 and model dakot
Bulletin Number: 18-011-12 Bulletin Date: 03-15-2012
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Chrysler: flash: mil illuminating with transmission and driveability improvements. this bulletin involves flash reprogramming the powertrain control module (pcm) with new software. also included model ram1500 model year 2010 and model dakot
Bulletin Number: SB19-001-11 REVA Bulletin Date: 08-09-2011
Component:
Steering:linkages:tie rod assembly
Summary
Dodge: bulletin providing alignment procedures for tie rod ball stud housing for the right and left. model yrs for cab chassis (reg and mega pickups and 4x4) 2003-2011. *pe
Bulletin Number: SB19-001-11 REVA Bulletin Date: 08-09-2011
Component:
017500 steering:linkages:tie rod assembly
Summary
Dodge: bulletin providing alignment procedures for tie rod ball stud housing for the right and left. model yrs for cab chassis (reg and mega pickups and 4x4) 2003-2011. *pe
Bulletin Number: SB-19-004-10 Bulletin Date: 05-29-2010
Component:
Steering:rack and pinion:pinion shaft
Summary
Dodge: steering wander. while traveling on a straight stretch of highway, customer may feel the need to provide steering input to correct a vehicle wander condition. *pe
Bulletin Number: SB-19-004-10 Bulletin Date: 05-29-2010
Component:
014100 steering:rack and pinion:pinion shaft
Summary
Dodge: steering wander. while traveling on a straight stretch of highway, customer may feel the need to provide steering input to correct a vehicle wander condition. *pe
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
Engine and engine cooling:engine
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
Engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
Electrical system: software
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
061000 engine and engine cooling:engine
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: DR-J-35 Bulletin Date: 04-01-2010
Component:
118000 electrical system: software
Summary
Dodge: engine control module (ecm) software program on about 159,700 trucks may cause illumination of the malfunction indicator lamp (mil) when no problem exists or under certain conditions allow heavy sooting of the turbocharger, exhaust
Bulletin Number: ER-J-22 Bulletin Date: 03-01-2010
Component:
Power train:manual transmission
Summary
Dodge: the axle(s) on about 160 certain ram truck vehicles were inadvertently built with a 4.10 axle ratio. this is a non compliant powertrain configuration and could impact the vehicle's fuel economy and/or performance. the axle ring an
Bulletin Number: ER-J-22 Bulletin Date: 03-01-2010
Component:
Power train:axle assembly
Summary
Dodge: the axle(s) on about 160 certain ram truck vehicles were inadvertently built with a 4.10 axle ratio. this is a non compliant powertrain configuration and could impact the vehicle's fuel economy and/or performance. the axle ring an
Bulletin Number: ER-J-22 Bulletin Date: 03-01-2010
Component:
102000 power train:manual transmission
Summary
Dodge: the axle(s) on about 160 certain ram truck vehicles were inadvertently built with a 4.10 axle ratio. this is a non compliant powertrain configuration and could impact the vehicle's fuel economy and/or performance. the axle ring an
Bulletin Number: ER-J-22 Bulletin Date: 03-01-2010
Component:
106000 power train:axle assembly
Summary
Dodge: the axle(s) on about 160 certain ram truck vehicles were inadvertently built with a 4.10 axle ratio. this is a non compliant powertrain configuration and could impact the vehicle's fuel economy and/or performance. the axle ring an
Bulletin Number: SB-18-003-10 Bulletin Date: 01-15-2010
Component:
Electrical system:wiring
Summary
Dodge: bulletin involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. *pe
Bulletin Number: SB-18-003-10 Bulletin Date: 01-15-2010
Component:
114000 electrical system:wiring
Summary
Dodge: bulletin involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. *pe
Bulletin Number: TSB-18-024-09 Bulletin Date: 08-06-2009
Component:
Engine and engine cooling:engine
Summary
Dodge/chrysler: mil illumination and stationary desoot and other enhancements. involves selectively erasing and reprogramming the engine control module (ecm) with new software. *pe
Bulletin Number: TSB-18-024-09 Bulletin Date: 08-06-2009
Component:
061000 engine and engine cooling:engine
Summary
Dodge/chrysler: mil illumination and stationary desoot and other enhancements. involves selectively erasing and reprogramming the engine control module (ecm) with new software. *pe
Bulletin Number: SB-J19 Bulletin Date: 08-01-2009
Component:
Engine and engine cooling:exhaust system:emission control
Summary
Chrysler/jeep/dodge: california emissions warranty addendum. the warranty book on certain vehicles may contain errors or may be missing information regarding the coponents covered by the california emissions warranty. dodge-caravan/grand
Bulletin Number: SB-J19 Bulletin Date: 08-01-2009
Component:
Equipment:other:owners/service/other manual
Summary
Chrysler/jeep/dodge: california emissions warranty addendum. the warranty book on certain vehicles may contain errors or may be missing information regarding the coponents covered by the california emissions warranty. dodge-caravan/grand
Bulletin Number: SB-J19 Bulletin Date: 08-01-2009
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary
Chrysler/jeep/dodge: california emissions warranty addendum. the warranty book on certain vehicles may contain errors or may be missing information regarding the coponents covered by the california emissions warranty. dodge-caravan/grand
Bulletin Number: SB-J19 Bulletin Date: 08-01-2009
Component:
355200 equipment:other:owners/service/other manual
Summary
Chrysler/jeep/dodge: california emissions warranty addendum. the warranty book on certain vehicles may contain errors or may be missing information regarding the coponents covered by the california emissions warranty. dodge-caravan/grand
Bulletin Number: SB-09-002-09 Bulletin Date: 06-13-2009
Component:
Engine and engine cooling:engine:gasoline:turbo-charger
Summary
Dodge: revised diagnostic and repair procedures for dtc p2262-turbocharger boost pressure not detected-mechanical. recent pcm calibration updates have improved the robustness to this dtc through updated diagnostic strategies.
Bulletin Number: SB-09-002-09 Bulletin Date: 06-13-2009
Component:
Engine and engine cooling:engine:other fuel types:turbo-charger
Summary
Dodge: revised diagnostic and repair procedures for dtc p2262-turbocharger boost pressure not detected-mechanical. recent pcm calibration updates have improved the robustness to this dtc through updated diagnostic strategies.
Bulletin Number: SB-09-002-09 Bulletin Date: 06-13-2009
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary
Dodge: revised diagnostic and repair procedures for dtc p2262-turbocharger boost pressure not detected-mechanical. recent pcm calibration updates have improved the robustness to this dtc through updated diagnostic strategies.
Bulletin Number: SB-09-002-09 Bulletin Date: 06-13-2009
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary
Dodge: revised diagnostic and repair procedures for dtc p2262-turbocharger boost pressure not detected-mechanical. recent pcm calibration updates have improved the robustness to this dtc through updated diagnostic strategies.
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
Engine and engine cooling:engine
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
Electrical system:wiring
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
061000 engine and engine cooling:engine
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Bulletin Number: TB-18-016-09 Bulletin Date: 05-15-2009
Component:
114000 electrical system:wiring
Summary
Dodge: mil illumination or stored diagnostic trouble code (dtc) for p1004 or 02016 or 02017. this involves replacing the short runner valve (srv), srv connector, wiring pigtail, and adding a new stud for a tie strap. the srv wiring takeo
Recall Number: L16 Recall Date: 07-06-2011 Affected Vehicles: 242,780
Component:
Steering:linkages:tie rod assembly
Summary:
Chrysler is recalling certain model year 2008-2011 dodge ram 2500/3500 4x4, manufactured from february 14, 2008, through march 28, 2011; model year 2008-2011 dodge ram 3500 cab chassis 4x2, manufactured from february 14, 2008, through march 28, 2011; and model year 2008 dodge ram 1500 mega cab 4x4, manufactured from february 14, 2008, through august 15, 2008, because the left tie rod ball stud may fracture. this condition tends to occur during low speed parking lot type maneuvers when the customer is making a tight turn. additionally, model year 2003-2008 dodge ram 2500/3500 vehicles may have received the affected tie rod assembly as a replacement part during normal service.
Consequence:
This condition could result in the potential loss of directional stability in the left hand front wheel, increasing the risk of a crash.
How to Fix:
Dealers will inspect the tie rod ends for relative orientation and replace the left outer tie rod as required and perform a front end toe alignment as needed. this service will be performed free of charge. the safety recall began on october 3, 2011. owners may contact chrysler at 1-800-853-1403.
Recall Number: H36 Recall Date: 01-09-2009 Affected Vehicles: 32,782
Component:
Steering:linkages:tie rod assembly
Summary:
Chrysler is recalling 32,782 my 2008-2009 dodge ram 2500, 3500 and 3500 cab chassis pickup trucks equipped with powers and sons steering linkage. the steering linkage drag link inner tie rod to pitman arm ball stud may fracture. also the steering linkage damper attaching the bracket may yield and shift on the linkage.
Consequence:
This could result in a loss of steering control and the restricted ability to turn the vehicle in one direction increasing the risk of a crash without warning.
How to Fix:
Dealers will replace the steering linkage drag link inner tie rod end assembly, and inspect the steering linkage damper bracket free of charge. the recall is expected to begin on or before february 16, 2009. owners may contact chrysler at 1-800-853-1403.
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