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TSB
 
FORD
 
F-150
 
2004

Technical Service Bulletins and Recalls for 2004 FORD F-150

Bulletin Number: TSB-12-7-4 Bulletin Date: 07-10-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112. *pe
Bulletin Number: TSB-12-7-4 Bulletin Date: 07-10-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112. *pe
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Electrical system:wiring
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Air bags:frontal
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Air bags:frontal:driver side inflator module
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
114000 electrical system:wiring
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
141000 air bags:frontal
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
141200 air bags:frontal:driver side inflator module
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: CSP-092408CS-01 Bulletin Date: 08-01-2009
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
Ford truck service campaign: see document search button for owner letter. in the case of the roushcharger for the f-150, the trucks calibration enhancements has been developed to better accommodate regional variations in premium fuel quali
Bulletin Number: CSP-092408CS-01 Bulletin Date: 08-01-2009
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Ford truck service campaign: see document search button for owner letter. in the case of the roushcharger for the f-150, the trucks calibration enhancements has been developed to better accommodate regional variations in premium fuel quali
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
Engine and engine cooling:engine
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
061000 engine and engine cooling:engine
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: 20228 Bulletin Date: 04-01-2008
Component:
Engine and engine cooling:engine:other fuel types:turbo-charger
Summary
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin Number: 20228 Bulletin Date: 04-01-2008
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin Number: 8/5/2013 Bulletin Date: 03-01-2008
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
4.6l/5.4l--mil p0506 and/or p0505--hesitation/loss of rpm/difficulty starting/low idle rpm. *nj
Bulletin Number: 8/14/2018 Bulletin Date: 03-01-2008
Component:
Parking brake
Summary
Intermittent vehicle vibration--parking brake disengagement concerns. *nj
Bulletin Number: 8/5/2013 Bulletin Date: 03-01-2008
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
4.6l/5.4l--mil p0506 and/or p0505--hesitation/loss of rpm/difficulty starting/low idle rpm. *nj
Bulletin Number: 8/14/2018 Bulletin Date: 03-01-2008
Component:
050000 parking brake
Summary
Intermittent vehicle vibration--parking brake disengagement concerns. *nj
Bulletin Number: 8/2/2009 Bulletin Date: 02-01-2008
Component:
Fuel system, other:storage:fuel gauge system
Summary
Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007. *nj
Bulletin Number: 8/2/2009 Bulletin Date: 02-01-2008
Component:
091200 fuel system, other:storage:fuel gauge system
Summary
Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007. *nj
Bulletin Number: 7213 Bulletin Date: 10-01-2007
Component:
Steering:hydraulic power assist:hose, piping, and connections
Summary
High pressure power steering line seepage-cold climates only (excluding heritage f-150). *nj
Bulletin Number: 7212 Bulletin Date: 10-01-2007
Component:
Engine and engine cooling:engine
Summary
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin Number: 7213 Bulletin Date: 10-01-2007
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary
High pressure power steering line seepage-cold climates only (excluding heritage f-150). *nj
Bulletin Number: 7212 Bulletin Date: 10-01-2007
Component:
061000 engine and engine cooling:engine
Summary
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin Number: 3208 Bulletin Date: 01-01-2006
Component:
Steering
Summary
Steering wheel shimmy/nibble at 100 km/h (60 mph) and greater speeds on vehicles built prior to 8/20/2003. *tt
Bulletin Number: 6216 Bulletin Date: 01-01-2006
Component:
Power train:axle assembly
Summary
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin Number: 4257 Bulletin Date: 01-01-2006
Component:
Steering
Summary
Vehicle/steering wheel vibration at 50 mph (80 km/h) or higher - steering wheel nibble at 65 mph (105 km/h) or higher. *tt
Bulletin Number: 4258 Bulletin Date: 01-01-2006
Component:
Power train:driveline
Summary
1st order vibration from the driveline at highway speeds. *tt
Bulletin Number: 5131 Bulletin Date: 01-01-2006
Component:
Suspension
Summary
Shudder/vibration on moderate to hard acceleration. *sc
Bulletin Number: 5252 Bulletin Date: 01-01-2006
Component:
Trailer hitches
Summary
Neutral tow capability -- service kit requirements. *tt
Bulletin Number: 19010 Bulletin Date: 01-01-2006
Component:
Electrical system:ignition:anti-theft controller
Summary
Vsm programming - service procedure update. *tt
Bulletin Number: 52317 Bulletin Date: 01-01-2006
Component:
Electrical system
Summary
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin Number: 5255 Bulletin Date: 01-01-2006
Component:
Engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52220 Bulletin Date: 01-01-2006
Component:
Tires
Summary
Alternate tires approved for off road use. *tt
Bulletin Number: 645 Bulletin Date: 01-01-2006
Component:
Power train
Summary
Neutral tow capability - service kit requirements. *tt
Bulletin Number: 61112 Bulletin Date: 01-01-2006
Component:
Power train:driveline:differential unit
Summary
4x4 front differential bracket repair. *tt
Bulletin Number: 6216 Bulletin Date: 01-01-2006
Component:
106000 power train:axle assembly
Summary
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin Number: 4257 Bulletin Date: 01-01-2006
Component:
010000 steering
Summary
Vehicle/steering wheel vibration at 50 mph (80 km/h) or higher - steering wheel nibble at 65 mph (105 km/h) or higher. *tt
Bulletin Number: 4258 Bulletin Date: 01-01-2006
Component:
105000 power train:driveline
Summary
1st order vibration from the driveline at highway speeds. *tt
Bulletin Number: 5131 Bulletin Date: 01-01-2006
Component:
020000 suspension
Summary
Shudder/vibration on moderate to hard acceleration. *sc
Bulletin Number: 5252 Bulletin Date: 01-01-2006
Component:
210000 trailer hitches
Summary
Neutral tow capability -- service kit requirements. *tt
Bulletin Number: 19010 Bulletin Date: 01-01-2006
Component:
116300 electrical system:ignition:anti-theft controller
Summary
Vsm programming - service procedure update. *tt
Bulletin Number: 52317 Bulletin Date: 01-01-2006
Component:
110000 electrical system
Summary
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin Number: 5255 Bulletin Date: 01-01-2006
Component:
061000 engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52220 Bulletin Date: 01-01-2006
Component:
190000 tires
Summary
Alternate tires approved for off road use. *tt
Bulletin Number: 645 Bulletin Date: 01-01-2006
Component:
100000 power train
Summary
Neutral tow capability - service kit requirements. *tt
Bulletin Number: 61112 Bulletin Date: 01-01-2006
Component:
105500 power train:driveline:differential unit
Summary
4x4 front differential bracket repair. *tt
Bulletin Number: 04B23 Bulletin Date: 12-07-2005
Component:
Structure
Summary
An aluminum-backed butyl pad may have been added to the inside surface of the right hand side box outer panel in front of the tail lamp. customer satisfaction program 04b23. butyl pad removal. *tt supplement #1. *tt supplement #2.
Bulletin Number: 04B23 Bulletin Date: 12-07-2005
Component:
160000 structure
Summary
An aluminum-backed butyl pad may have been added to the inside surface of the right hand side box outer panel in front of the tail lamp. customer satisfaction program 04b23. butyl pad removal. *tt supplement #1. *tt supplement #2.
Bulletin Number: 5173 Bulletin Date: 11-14-2005
Component:
Engine and engine cooling
Summary
Malfunction indicator lamp on with diagnostic trouble code p1131 and/or p1151 - 4.2l engine. *tt
Bulletin Number: 41601 Bulletin Date: 11-14-2005
Component:
Engine and engine cooling
Summary
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin Number: 5173 Bulletin Date: 11-14-2005
Component:
060000 engine and engine cooling
Summary
Malfunction indicator lamp on with diagnostic trouble code p1131 and/or p1151 - 4.2l engine. *tt
Bulletin Number: 41601 Bulletin Date: 11-14-2005
Component:
060000 engine and engine cooling
Summary
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin Number: 5215 Bulletin Date: 10-31-2005
Component:
Engine and engine cooling
Summary
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin Number: 52118 Bulletin Date: 10-31-2005
Component:
Power train
Summary
Service procedure for repair or replacement of column shift cable. *tt
Bulletin Number: 50621 Bulletin Date: 10-31-2005
Component:
Service brakes, hydraulic
Summary
Front brake roughness - shudder while braking. *tt
Bulletin Number: 5215 Bulletin Date: 10-31-2005
Component:
060000 engine and engine cooling
Summary
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin Number: 52118 Bulletin Date: 10-31-2005
Component:
100000 power train
Summary
Service procedure for repair or replacement of column shift cable. *tt
Bulletin Number: 50621 Bulletin Date: 10-31-2005
Component:
030000 service brakes, hydraulic
Summary
Front brake roughness - shudder while braking. *tt
Bulletin Number: 51713 Bulletin Date: 10-07-2005
Component:
Engine and engine cooling
Summary
Coolant degas bottle overflow. *tt
Bulletin Number: 51713 Bulletin Date: 10-07-2005
Component:
060000 engine and engine cooling
Summary
Coolant degas bottle overflow. *tt
Bulletin Number: 5192 Bulletin Date: 10-03-2005
Component:
Vehicle speed control
Summary
Rough idle-5.4l 3v 4x2 supercab and supercrew. *tt
Bulletin Number: 5192 Bulletin Date: 10-03-2005
Component:
180000 vehicle speed control
Summary
Rough idle-5.4l 3v 4x2 supercab and supercrew. *tt
Bulletin Number: 18734 Bulletin Date: 07-01-2005
Component:
Engine and engine cooling
Summary
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin Number: 18734 Bulletin Date: 07-01-2005
Component:
060000 engine and engine cooling
Summary
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin Number: 4219 Bulletin Date: 06-07-2005
Component:
Electrical system
Summary
Malfunction indicator lamp (mil) and electronic throttle control (etc) lamps on with both diagnostic trouble code (dtc) p2106 and p2135. *tt
Bulletin Number: 4221 Bulletin Date: 06-07-2005
Component:
Engine and engine cooling
Summary
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
Seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 5919 Bulletin Date: 06-07-2005
Component:
Suspension
Summary
Front tire wear on inside and/or outside edge. *tt rapid feathering wear of front tires. *tt rapid shoulder (toe) wear on inside edge of front tires. *tt
Bulletin Number: 4219 Bulletin Date: 06-07-2005
Component:
110000 electrical system
Summary
Malfunction indicator lamp (mil) and electronic throttle control (etc) lamps on with both diagnostic trouble code (dtc) p2106 and p2135. *tt
Bulletin Number: 4221 Bulletin Date: 06-07-2005
Component:
060000 engine and engine cooling
Summary
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
151300 seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 5919 Bulletin Date: 06-07-2005
Component:
020000 suspension
Summary
Front tire wear on inside and/or outside edge. *tt rapid feathering wear of front tires. *tt rapid shoulder (toe) wear on inside edge of front tires. *tt
Bulletin Number: 6012005 Bulletin Date: 06-01-2005
Component:
Equipment:other:owners/service/other manual
Summary
Label program 04l24-supplement#1-tire warranty coverage change. *sc
Bulletin Number: 18678 Bulletin Date: 06-01-2005
Component:
Service brakes, hydraulic
Summary
Repeat brake shudder/vibration from the front brakes when braking. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
Electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 6012005 Bulletin Date: 06-01-2005
Component:
355200 equipment:other:owners/service/other manual
Summary
Label program 04l24-supplement#1-tire warranty coverage change. *sc
Bulletin Number: 18678 Bulletin Date: 06-01-2005
Component:
030000 service brakes, hydraulic
Summary
Repeat brake shudder/vibration from the front brakes when braking. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
114000 electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 50502 Bulletin Date: 04-01-2005
Component:
Suspension
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 5618 Bulletin Date: 04-01-2005
Component:
Power train:axle assembly
Summary
Rear axle noise repair. *tt
Bulletin Number: 42001 Bulletin Date: 04-01-2005
Component:
Vehicle speed control
Summary
Speed control inoperative/intermittent operation - vehicles built before 5/17/2004. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 50502 Bulletin Date: 04-01-2005
Component:
020000 suspension
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 5618 Bulletin Date: 04-01-2005
Component:
106000 power train:axle assembly
Summary
Rear axle noise repair. *tt
Bulletin Number: 42001 Bulletin Date: 04-01-2005
Component:
180000 vehicle speed control
Summary
Speed control inoperative/intermittent operation - vehicles built before 5/17/2004. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 20503 Bulletin Date: 03-21-2005
Component:
Fuel system, gasoline:storage:tank assembly
Summary
Guidance for cng tank inspection for vehicles produced after december 2, 1996. *tt update. *tt
Bulletin Number: 42611 Bulletin Date: 03-21-2005
Component:
Service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 554 Bulletin Date: 03-21-2005
Component:
Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin Number: 555 Bulletin Date: 03-21-2005
Component:
Equipment:electrical
Summary
Keyless entry keypad inoperative. *tt
Bulletin Number: 5515 Bulletin Date: 03-21-2005
Component:
Engine and engine cooling:engine
Summary
Rough idle - 5.4l and 4.6l engines. *tt
Bulletin Number: 42611 Bulletin Date: 03-21-2005
Component:
030000 service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 554 Bulletin Date: 03-21-2005
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin Number: 555 Bulletin Date: 03-21-2005
Component:
353000 equipment:electrical
Summary
Keyless entry keypad inoperative. *tt
Bulletin Number: 5515 Bulletin Date: 03-21-2005
Component:
061000 engine and engine cooling:engine
Summary
Rough idle - 5.4l and 4.6l engines. *tt
Bulletin Number: 543 Bulletin Date: 03-07-2005
Component:
Engine and engine cooling:cooling system:fan
Summary
Cooling fan clutch noise - vehicles built prior to 10/1/2004 - 5.4l and 4.6l engines. *tt
Bulletin Number: 5417 Bulletin Date: 03-07-2005
Component:
Engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 543 Bulletin Date: 03-07-2005
Component:
062200 engine and engine cooling:cooling system:fan
Summary
Cooling fan clutch noise - vehicles built prior to 10/1/2004 - 5.4l and 4.6l engines. *tt
Bulletin Number: 5417 Bulletin Date: 03-07-2005
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 18466 Bulletin Date: 03-01-2005
Component:
Power train:axle assembly
Summary
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin Number: 18466 Bulletin Date: 03-01-2005
Component:
106000 power train:axle assembly
Summary
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
Engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
061000 engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 18384 Bulletin Date: 01-01-2005
Component:
Electrical system
Summary
Popping or quavering from radio on the am band. *tt
Bulletin Number: 4266 Bulletin Date: 01-01-2005
Component:
Power train:driveline
Summary
A driveline clunk or bump when starting from a stop. *tt
Bulletin Number: 50618 Bulletin Date: 01-01-2005
Component:
Suspension:rear
Summary
Rear axle noise repair. *sc
Bulletin Number: 51015 Bulletin Date: 01-01-2005
Component:
Engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
Tires
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
Wheels
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52611 Bulletin Date: 01-01-2005
Component:
Power train:driveline:driveshaft
Summary
Driveshaft slip-bump on deceleration or acceleration from a stop. *tt
Bulletin Number: 18384 Bulletin Date: 01-01-2005
Component:
110000 electrical system
Summary
Popping or quavering from radio on the am band. *tt
Bulletin Number: 4266 Bulletin Date: 01-01-2005
Component:
105000 power train:driveline
Summary
A driveline clunk or bump when starting from a stop. *tt
Bulletin Number: 50618 Bulletin Date: 01-01-2005
Component:
022000 suspension:rear
Summary
Rear axle noise repair. *sc
Bulletin Number: 51015 Bulletin Date: 01-01-2005
Component:
061000 engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
190000 tires
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
200000 wheels
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52611 Bulletin Date: 01-01-2005
Component:
105300 power train:driveline:driveshaft
Summary
Driveshaft slip-bump on deceleration or acceleration from a stop. *tt
Bulletin Number: 471 Bulletin Date: 12-31-2004
Component:
Electrical system
Summary
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin Number: 41501 Bulletin Date: 12-31-2004
Component:
Service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 471 Bulletin Date: 12-31-2004
Component:
110000 electrical system
Summary
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin Number: 41501 Bulletin Date: 12-31-2004
Component:
030000 service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 4251 Bulletin Date: 12-27-2004
Component:
Structure:body
Summary
Aluminum corrosion - service tip. *tt
Bulletin Number: 40205 Bulletin Date: 12-27-2004
Component:
Engine and engine cooling:cooling system:radiator assembly
Summary
Magnesium allow radiator core support - unique handling and repair procedures - service tips. *tt
Bulletin Number: 4251 Bulletin Date: 12-27-2004
Component:
162000 structure:body
Summary
Aluminum corrosion - service tip. *tt
Bulletin Number: 40205 Bulletin Date: 12-27-2004
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary
Magnesium allow radiator core support - unique handling and repair procedures - service tips. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
Visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 42107 Bulletin Date: 12-13-2004
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
General (pcm) power train control module programming procedures. *tt
Bulletin Number: 42424 Bulletin Date: 12-13-2004
Component:
Engine and engine cooling:engine
Summary
Camshaft and lash adjuster design change on a 5.4l 3v engine. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
138200 visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 42107 Bulletin Date: 12-13-2004
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
General (pcm) power train control module programming procedures. *tt
Bulletin Number: 42424 Bulletin Date: 12-13-2004
Component:
061000 engine and engine cooling:engine
Summary
Camshaft and lash adjuster design change on a 5.4l 3v engine. *tt
Bulletin Number: 18342 Bulletin Date: 12-01-2004
Component:
Engine and engine cooling
Summary
Ticking noise from upper engine. *eh
Bulletin Number: 04L24 Bulletin Date: 12-01-2004
Component:
Tires
Summary
Label program 04l24. tire warranty coverage change. *tt
Bulletin Number: 18342 Bulletin Date: 12-01-2004
Component:
060000 engine and engine cooling
Summary
Ticking noise from upper engine. *eh
Bulletin Number: 04L24 Bulletin Date: 12-01-2004
Component:
190000 tires
Summary
Label program 04l24. tire warranty coverage change. *tt
Bulletin Number: 4217 Bulletin Date: 11-01-2004
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
General power train control module (pcm) programming procedures. *tt
Bulletin Number: 42110 Bulletin Date: 11-01-2004
Component:
Electrical system
Summary
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0354. *tt
Bulletin Number: 42114 Bulletin Date: 11-01-2004
Component:
Engine and engine cooling
Summary
Hesitation on acceleration and or erratic idle when coming to a stop. *eh
Bulletin Number: 42120 Bulletin Date: 11-01-2004
Component:
Structure:body
Summary
Water leak at passenger side lower a pillar. *eh
Bulletin Number: 18278 Bulletin Date: 11-01-2004
Component:
Structure:body
Summary
Paint bubbling on passenger side of pickup bed. *eh
Bulletin Number: 4217 Bulletin Date: 11-01-2004
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
General power train control module (pcm) programming procedures. *tt
Bulletin Number: 42110 Bulletin Date: 11-01-2004
Component:
110000 electrical system
Summary
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0354. *tt
Bulletin Number: 42114 Bulletin Date: 11-01-2004
Component:
060000 engine and engine cooling
Summary
Hesitation on acceleration and or erratic idle when coming to a stop. *eh
Bulletin Number: 42120 Bulletin Date: 11-01-2004
Component:
162000 structure:body
Summary
Water leak at passenger side lower a pillar. *eh
Bulletin Number: 18278 Bulletin Date: 11-01-2004
Component:
162000 structure:body
Summary
Paint bubbling on passenger side of pickup bed. *eh
Recall Number: 11S21 Recall Date: 07-29-2011 Affected Vehicles: 1,100,000
Component:
Fuel system, gasoline:storage:tank assembly:mounting
Summary:
Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.
Consequence:
As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. either scenario may result in a fuel leak presenting a fire hazard.
How to Fix:
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. any repairs will be performed free of charge. the safety recall began on september 16, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332. ford's recall campaign number is 11s21
Recall Number: 11S18 Recall Date: 02-23-2011 Affected Vehicles: 1,325,000
Component:
Air bags:frontal:driver side inflator module
Summary:
Ford is recalling certain model year 2004-2006 f-150 pick up trucks as well as certain model year 2006 lincoln mark lt vehicles. if the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. if this occurs the air bag warning lamp may illuminate indicating that service is required.
Consequence:
The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.
How to Fix:
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. repairs will be performed free of charge. this safety recall began on some vehicles in march 2011. the recall campaign on the expanded population is expected to begin on or about may 9, 2011. owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Recall Date: 05-11-2009 Affected Vehicles: 42,540
Component:
Exterior lighting:headlights
Summary:
"dope, inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."" these lamps do not contain the required amber side reflectors."
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Dope, inc. will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. at 1-626-272-1798.
Recall Date: 04-07-2009 Affected Vehicles: 16,270
Component:
Exterior lighting
Summary:
"sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."" these lamps do not contain the required amber side reflectors."
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Recall Date: 10-25-2007 Affected Vehicles: 238
Component:
Exterior lighting:headlights
Summary:
Certain spyder headlamp replacement assemblies sold for use on 2004 through 2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
How to Fix:
Spyder will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall is expected to begin during november 2007. owners can contact spyder at 866-558-4264.
Recall Date: 09-25-2007 Affected Vehicles: 700
Component:
Exterior lighting:headlights
Summary:
Certain headlamp assemblies imported and sold as aftermarket equipment by sonar auto parts for use on 2004-2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
How to Fix:
Sonar will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall began on december 14, 2007. owners can contact sonar at 866-558-4264.
Recall Date: 09-14-2007 Affected Vehicles: 2,388
Component:
Exterior lighting:headlights
Summary:
Certain eagle eyes headlamp assemblies, p/nos. fr390-b001l and fr390-b001r, sold for use as replacement equipment for the above listed passenger vehicles. the thickness is unstable inhibiting the performance of the upper and lower beams which fails to conform to the photometric requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Eagle eyes will notify owners and offer reimbursement for any noncompliant headlights. the recall began on november 6, 2007. owners may contact eagle eyes at 1-800-568-1098.
Recall Date: 08-28-2007 Affected Vehicles: 175
Component:
Equipment:electrical
Summary:
Certain cequent 90 degree 7-way right angle adaptors sold by distributors in tow packages for aftermarket sales to tow 5th wheel rv travel trailers. due to incorrect wiring of the harness, the trailer lights may not operate properly.
Consequence:
If the trailer lights are not working properly, a vehicle crash can occur.
How to Fix:
All of the defective tow packages are still at the distributor level and have not been sold to any consumers.
Recall Number: 05S28 Recall Date: 08-03-2007 Affected Vehicles: 3,600,000
Component:
Vehicle speed control
Summary:
On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.
Consequence:
This could result in an underhood fire.
How to Fix:
Dealers will install a fused wiring harness. owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. as soon as repair parts are available (expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. the recall began on august 13, 2007, and mailing completed by september 19, 2007. owners may contact ford at 1-888-222-2751.
Recall Date: 07-17-2006 Affected Vehicles: 4,029
Component:
Exterior lighting
Summary:
Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
How to Fix:
Tradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
Recall Date: 06-29-2006 Affected Vehicles: 87,745
Component:
Exterior lighting
Summary:
"certain aai motorsports combination lamps sold as replacement lamps for use on the above list passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."""
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash
How to Fix:
Aai motorsports will notify owners and replace the lamps free of charge. the recall began on august 1, 2006. owners may contact aai motorsports at 909-923-9188.
Recall Date: 06-13-2006 Affected Vehicles: 58,640
Component:
Fuel system, gasoline
Summary:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
How to Fix:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Recall Date: 06-12-2006 Affected Vehicles: 14,616
Component:
Exterior lighting:headlights
Summary:
Certain eagle eyes headlamps, p/nos. fr208-b101r, fr208-b101l, fr208-b001r, and fr208-b001l, sold for use as replacement equipment for the passenger vehicles listed above. these headlamps fail to conform to the photometric requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Sabry lee will notify owners and offer full credit for any noncompliant headlamp. the recall is expected to begin on june 14, 2006. owners may contact sabry lee account executive at 1-866-467-2279.
Recall Date: 03-13-2006 Affected Vehicles: 292,000
Component:
Exterior lighting:headlights
Summary:
"certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."""
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
How to Fix:
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
Recall Number: 04S21 Recall Date: 09-13-2004 Affected Vehicles: 1,689
Component:
Fuel system, gasoline:storage:tank assembly:mounting
Summary:
"on certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. if a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the ""service engine soon"" indicator light, or a fuel leak. "
Consequence:
Fuel leakage, in the presence of an ignition source, could result in a fire.
How to Fix:
Dealers will replace the fuel tank. the recall began september 17, 2004. owners should contact ford at 1-800-392-3673.
Recall Number: 04S14 Recall Date: 04-26-2004 Affected Vehicles: 371
Component:
Fuel system, gasoline:storage:tank assembly
Summary:
"certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. if a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or the ""service engine soon"" indicator light in the instrument cluster may illuminate. "
Consequence:
If left uncorrected, a fuel leak could eventually develop.
How to Fix:
Dealers will replace the fuel tank on these vehicles. owner notification began on may 6, 2004. owners should contact ford at 1-800-248-0186.
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