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TSB
 
FORD
 
F-150
 
2005

Technical Service Bulletins and Recalls for 2005 FORD F-150

Bulletin Number: TSB-12-8-1 Bulletin Date: 08-01-2012
Component:
111000 electrical system:battery
Summary
Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
Bulletin Number: TSB-12-8-1 Bulletin Date: 08-01-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
Bulletin Number: TSB-12-8-1 Bulletin Date: 08-01-2012
Component:
111000 electrical system:battery
Summary
Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
Bulletin Number: TSB-12-8-1 Bulletin Date: 08-01-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
Bulletin Number: TSB-12-7-4 Bulletin Date: 07-10-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112. *pe
Bulletin Number: TSB-12-7-4 Bulletin Date: 07-10-2012
Component:
Engine (pws)
Summary
Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112. *pe
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Electrical system:wiring
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Air bags:frontal
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
Air bags:frontal:driver side inflator module
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
114000 electrical system:wiring
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
141000 air bags:frontal
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: AS-21732 Bulletin Date: 02-01-2011
Component:
141200 air bags:frontal:driver side inflator module
Summary
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin Number: CSP-092408CS-01 Bulletin Date: 08-01-2009
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
Ford truck service campaign: see document search button for owner letter. in the case of the roushcharger for the f-150, the trucks calibration enhancements has been developed to better accommodate regional variations in premium fuel quali
Bulletin Number: CSP-092408CS-01 Bulletin Date: 08-01-2009
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Ford truck service campaign: see document search button for owner letter. in the case of the roushcharger for the f-150, the trucks calibration enhancements has been developed to better accommodate regional variations in premium fuel quali
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
Engine and engine cooling:engine
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
061000 engine and engine cooling:engine
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: TSB-08-18-2 Bulletin Date: 06-01-2009
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin Number: 07M08 Bulletin Date: 08-01-2008
Component:
Fuel system, gasoline:fuel injection system:injectors
Summary
Fordlincoln service campaign: see document search button for owner letter. customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty covera
Bulletin Number: 07M08 Bulletin Date: 08-01-2008
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary
Fordlincoln service campaign: see document search button for owner letter. customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty covera
Bulletin Number: 20228 Bulletin Date: 04-01-2008
Component:
Engine and engine cooling:engine:other fuel types:turbo-charger
Summary
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin Number: 20228 Bulletin Date: 04-01-2008
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin Number: 8/5/2013 Bulletin Date: 03-01-2008
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
4.6l/5.4l--mil p0506 and/or p0505--hesitation/loss of rpm/difficulty starting/low idle rpm. *nj
Bulletin Number: 8/14/2018 Bulletin Date: 03-01-2008
Component:
Parking brake
Summary
Intermittent vehicle vibration--parking brake disengagement concerns. *nj
Bulletin Number: 8/5/2013 Bulletin Date: 03-01-2008
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
4.6l/5.4l--mil p0506 and/or p0505--hesitation/loss of rpm/difficulty starting/low idle rpm. *nj
Bulletin Number: 8/14/2018 Bulletin Date: 03-01-2008
Component:
050000 parking brake
Summary
Intermittent vehicle vibration--parking brake disengagement concerns. *nj
Bulletin Number: 8/2/2009 Bulletin Date: 02-01-2008
Component:
Fuel system, other:storage:fuel gauge system
Summary
Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007. *nj
Bulletin Number: 8/2/2009 Bulletin Date: 02-01-2008
Component:
091200 fuel system, other:storage:fuel gauge system
Summary
Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007. *nj
Bulletin Number: 7213 Bulletin Date: 10-01-2007
Component:
Steering:hydraulic power assist:hose, piping, and connections
Summary
High pressure power steering line seepage-cold climates only (excluding heritage f-150). *nj
Bulletin Number: 7212 Bulletin Date: 10-01-2007
Component:
Engine and engine cooling:engine
Summary
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin Number: 7213 Bulletin Date: 10-01-2007
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary
High pressure power steering line seepage-cold climates only (excluding heritage f-150). *nj
Bulletin Number: 7212 Bulletin Date: 10-01-2007
Component:
061000 engine and engine cooling:engine
Summary
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin Number: 6216 Bulletin Date: 01-01-2006
Component:
Power train:axle assembly
Summary
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin Number: 4257 Bulletin Date: 01-01-2006
Component:
Steering
Summary
Vehicle/steering wheel vibration at 50 mph (80 km/h) or higher - steering wheel nibble at 65 mph (105 km/h) or higher. *tt
Bulletin Number: 4258 Bulletin Date: 01-01-2006
Component:
Power train:driveline
Summary
1st order vibration from the driveline at highway speeds. *tt
Bulletin Number: 5131 Bulletin Date: 01-01-2006
Component:
Suspension
Summary
Shudder/vibration on moderate to hard acceleration. *sc
Bulletin Number: 5252 Bulletin Date: 01-01-2006
Component:
Trailer hitches
Summary
Neutral tow capability -- service kit requirements. *tt
Bulletin Number: 19010 Bulletin Date: 01-01-2006
Component:
Electrical system:ignition:anti-theft controller
Summary
Vsm programming - service procedure update. *tt
Bulletin Number: 52317 Bulletin Date: 01-01-2006
Component:
Electrical system
Summary
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin Number: 5255 Bulletin Date: 01-01-2006
Component:
Engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52220 Bulletin Date: 01-01-2006
Component:
Tires
Summary
Alternate tires approved for off road use. *tt
Bulletin Number: 645 Bulletin Date: 01-01-2006
Component:
Power train
Summary
Neutral tow capability - service kit requirements. *tt
Bulletin Number: 61112 Bulletin Date: 01-01-2006
Component:
Power train:driveline:differential unit
Summary
4x4 front differential bracket repair. *tt
Bulletin Number: 6216 Bulletin Date: 01-01-2006
Component:
106000 power train:axle assembly
Summary
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin Number: 4257 Bulletin Date: 01-01-2006
Component:
010000 steering
Summary
Vehicle/steering wheel vibration at 50 mph (80 km/h) or higher - steering wheel nibble at 65 mph (105 km/h) or higher. *tt
Bulletin Number: 4258 Bulletin Date: 01-01-2006
Component:
105000 power train:driveline
Summary
1st order vibration from the driveline at highway speeds. *tt
Bulletin Number: 5131 Bulletin Date: 01-01-2006
Component:
020000 suspension
Summary
Shudder/vibration on moderate to hard acceleration. *sc
Bulletin Number: 5252 Bulletin Date: 01-01-2006
Component:
210000 trailer hitches
Summary
Neutral tow capability -- service kit requirements. *tt
Bulletin Number: 19010 Bulletin Date: 01-01-2006
Component:
116300 electrical system:ignition:anti-theft controller
Summary
Vsm programming - service procedure update. *tt
Bulletin Number: 52317 Bulletin Date: 01-01-2006
Component:
110000 electrical system
Summary
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin Number: 5255 Bulletin Date: 01-01-2006
Component:
061000 engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52220 Bulletin Date: 01-01-2006
Component:
190000 tires
Summary
Alternate tires approved for off road use. *tt
Bulletin Number: 645 Bulletin Date: 01-01-2006
Component:
100000 power train
Summary
Neutral tow capability - service kit requirements. *tt
Bulletin Number: 61112 Bulletin Date: 01-01-2006
Component:
105500 power train:driveline:differential unit
Summary
4x4 front differential bracket repair. *tt
Bulletin Number: 04B23 Bulletin Date: 12-07-2005
Component:
Structure
Summary
An aluminum-backed butyl pad may have been added to the inside surface of the right hand side box outer panel in front of the tail lamp. customer satisfaction program 04b23. butyl pad removal. *tt supplement #1. *tt supplement #2.
Bulletin Number: 04B23 Bulletin Date: 12-07-2005
Component:
160000 structure
Summary
An aluminum-backed butyl pad may have been added to the inside surface of the right hand side box outer panel in front of the tail lamp. customer satisfaction program 04b23. butyl pad removal. *tt supplement #1. *tt supplement #2.
Bulletin Number: 41601 Bulletin Date: 11-14-2005
Component:
Engine and engine cooling
Summary
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin Number: 41601 Bulletin Date: 11-14-2005
Component:
060000 engine and engine cooling
Summary
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin Number: 5215 Bulletin Date: 10-31-2005
Component:
Engine and engine cooling
Summary
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin Number: 52118 Bulletin Date: 10-31-2005
Component:
Power train
Summary
Service procedure for repair or replacement of column shift cable. *tt
Bulletin Number: 50621 Bulletin Date: 10-31-2005
Component:
Service brakes, hydraulic
Summary
Front brake roughness - shudder while braking. *tt
Bulletin Number: 5215 Bulletin Date: 10-31-2005
Component:
060000 engine and engine cooling
Summary
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin Number: 52118 Bulletin Date: 10-31-2005
Component:
100000 power train
Summary
Service procedure for repair or replacement of column shift cable. *tt
Bulletin Number: 50621 Bulletin Date: 10-31-2005
Component:
030000 service brakes, hydraulic
Summary
Front brake roughness - shudder while braking. *tt
Bulletin Number: 546 Bulletin Date: 10-07-2005
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
Malfunction indicator lamp on with diagnostic trouble code p061b and/or p2106 after cold start and rapid transmission gear engagement - vehicles built 8/23/2004 through 1/15/2005 - 5.4l 3-valve engine. *tt
Bulletin Number: 51713 Bulletin Date: 10-07-2005
Component:
Engine and engine cooling
Summary
Coolant degas bottle overflow. *tt
Bulletin Number: 546 Bulletin Date: 10-07-2005
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
Malfunction indicator lamp on with diagnostic trouble code p061b and/or p2106 after cold start and rapid transmission gear engagement - vehicles built 8/23/2004 through 1/15/2005 - 5.4l 3-valve engine. *tt
Bulletin Number: 51713 Bulletin Date: 10-07-2005
Component:
060000 engine and engine cooling
Summary
Coolant degas bottle overflow. *tt
Bulletin Number: 5189 Bulletin Date: 10-03-2005
Component:
Engine and engine cooling
Summary
Mil on-various driveability conditions-5.4l 3-valve engine-vehicles built before 4/20/2005. *tt
Bulletin Number: 5189 Bulletin Date: 10-03-2005
Component:
060000 engine and engine cooling
Summary
Mil on-various driveability conditions-5.4l 3-valve engine-vehicles built before 4/20/2005. *tt
Bulletin Number: 18877 Bulletin Date: 10-01-2005
Component:
Service brakes, hydraulic
Summary
Trailer brake controller applications. *tt
Bulletin Number: 18884 Bulletin Date: 10-01-2005
Component:
Engine and engine cooling
Summary
Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt
Bulletin Number: 18877 Bulletin Date: 10-01-2005
Component:
030000 service brakes, hydraulic
Summary
Trailer brake controller applications. *tt
Bulletin Number: 18884 Bulletin Date: 10-01-2005
Component:
060000 engine and engine cooling
Summary
Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt
Bulletin Number: 18724 Bulletin Date: 07-01-2005
Component:
Service brakes, hydraulic:pedals and linkages
Summary
A low brake pedal. *tt
Bulletin Number: 18724 Bulletin Date: 07-01-2005
Component:
031000 service brakes, hydraulic:pedals and linkages
Summary
A low brake pedal. *tt
Bulletin Number: 4221 Bulletin Date: 06-07-2005
Component:
Engine and engine cooling
Summary
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
Seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 51012 Bulletin Date: 06-07-2005
Component:
Power train:automatic transmission
Summary
Harsh 3-2 downshift between 17-25 mph (27-40 km/h) - no dtcs - 4r75e automatic transmission - vehicles built before 4/20/2005. *tt
Bulletin Number: 5102 Bulletin Date: 06-07-2005
Component:
Engine and engine cooling
Summary
Malfunction indicator lamp (mil) on and/or various driveability conditions - 5.4l 3-valve engine - vehicles built before 4/20/2005. *tt
Bulletin Number: 5923 Bulletin Date: 06-07-2005
Component:
Steering:column
Summary
Steering column rattle/clunking while driving over rough surfaces and when turning the steering wheel. *tt
Bulletin Number: 5919 Bulletin Date: 06-07-2005
Component:
Suspension
Summary
Front tire wear on inside and/or outside edge. *tt rapid feathering wear of front tires. *tt rapid shoulder (toe) wear on inside edge of front tires. *tt
Bulletin Number: 4221 Bulletin Date: 06-07-2005
Component:
060000 engine and engine cooling
Summary
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
151300 seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 51012 Bulletin Date: 06-07-2005
Component:
103000 power train:automatic transmission
Summary
Harsh 3-2 downshift between 17-25 mph (27-40 km/h) - no dtcs - 4r75e automatic transmission - vehicles built before 4/20/2005. *tt
Bulletin Number: 5102 Bulletin Date: 06-07-2005
Component:
060000 engine and engine cooling
Summary
Malfunction indicator lamp (mil) on and/or various driveability conditions - 5.4l 3-valve engine - vehicles built before 4/20/2005. *tt
Bulletin Number: 5923 Bulletin Date: 06-07-2005
Component:
012000 steering:column
Summary
Steering column rattle/clunking while driving over rough surfaces and when turning the steering wheel. *tt
Bulletin Number: 5919 Bulletin Date: 06-07-2005
Component:
020000 suspension
Summary
Front tire wear on inside and/or outside edge. *tt rapid feathering wear of front tires. *tt rapid shoulder (toe) wear on inside edge of front tires. *tt
Bulletin Number: 6012005 Bulletin Date: 06-01-2005
Component:
Equipment:other:owners/service/other manual
Summary
Label program 04l24-supplement#1-tire warranty coverage change. *sc
Bulletin Number: 18678 Bulletin Date: 06-01-2005
Component:
Service brakes, hydraulic
Summary
Repeat brake shudder/vibration from the front brakes when braking. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
Electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 6012005 Bulletin Date: 06-01-2005
Component:
355200 equipment:other:owners/service/other manual
Summary
Label program 04l24-supplement#1-tire warranty coverage change. *sc
Bulletin Number: 18678 Bulletin Date: 06-01-2005
Component:
030000 service brakes, hydraulic
Summary
Repeat brake shudder/vibration from the front brakes when braking. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
114000 electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 18512 Bulletin Date: 04-01-2005
Component:
Engine and engine cooling
Summary
Intermittent concerns of mil on with various dtcs hard start long crank runs rough and or no crank. *eh oasis april 2005. *tt
Bulletin Number: 18560 Bulletin Date: 04-01-2005
Component:
Parking brake
Summary
Park brake drag issue that presents itself as a vehicle shudder to the customer. *tt
Bulletin Number: 50502 Bulletin Date: 04-01-2005
Component:
Suspension
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 5618 Bulletin Date: 04-01-2005
Component:
Power train:axle assembly
Summary
Rear axle noise repair. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 18512 Bulletin Date: 04-01-2005
Component:
060000 engine and engine cooling
Summary
Intermittent concerns of mil on with various dtcs hard start long crank runs rough and or no crank. *eh oasis april 2005. *tt
Bulletin Number: 18560 Bulletin Date: 04-01-2005
Component:
050000 parking brake
Summary
Park brake drag issue that presents itself as a vehicle shudder to the customer. *tt
Bulletin Number: 50502 Bulletin Date: 04-01-2005
Component:
020000 suspension
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 5618 Bulletin Date: 04-01-2005
Component:
106000 power train:axle assembly
Summary
Rear axle noise repair. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 42611 Bulletin Date: 03-21-2005
Component:
Service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 555 Bulletin Date: 03-21-2005
Component:
Equipment:electrical
Summary
Keyless entry keypad inoperative. *tt
Bulletin Number: 42611 Bulletin Date: 03-21-2005
Component:
030000 service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 555 Bulletin Date: 03-21-2005
Component:
353000 equipment:electrical
Summary
Keyless entry keypad inoperative. *tt
Bulletin Number: 42621 Bulletin Date: 03-07-2005
Component:
Power train
Summary
Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p061b and/or p2106 after cold start and rapid transmission gear engagement. 5.4l 3v engine. *tt update. *tt
Bulletin Number: 543 Bulletin Date: 03-07-2005
Component:
Engine and engine cooling:cooling system:fan
Summary
Cooling fan clutch noise - vehicles built prior to 10/1/2004 - 5.4l and 4.6l engines. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 42621 Bulletin Date: 03-07-2005
Component:
100000 power train
Summary
Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p061b and/or p2106 after cold start and rapid transmission gear engagement. 5.4l 3v engine. *tt update. *tt
Bulletin Number: 543 Bulletin Date: 03-07-2005
Component:
062200 engine and engine cooling:cooling system:fan
Summary
Cooling fan clutch noise - vehicles built prior to 10/1/2004 - 5.4l and 4.6l engines. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 18450 Bulletin Date: 03-01-2005
Component:
Electrical system
Summary
False abs activation or an abs light on with dtc c1175 or c1236 or dtc c1230 or c1237. *eh
Bulletin Number: 18466 Bulletin Date: 03-01-2005
Component:
Power train:axle assembly
Summary
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin Number: 18507 Bulletin Date: 03-01-2005
Component:
Engine and engine cooling
Summary
Fast idle after cold start. *eh
Bulletin Number: 18450 Bulletin Date: 03-01-2005
Component:
110000 electrical system
Summary
False abs activation or an abs light on with dtc c1175 or c1236 or dtc c1230 or c1237. *eh
Bulletin Number: 18466 Bulletin Date: 03-01-2005
Component:
106000 power train:axle assembly
Summary
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin Number: 18507 Bulletin Date: 03-01-2005
Component:
060000 engine and engine cooling
Summary
Fast idle after cold start. *eh
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
Engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
061000 engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 4266 Bulletin Date: 01-01-2005
Component:
Power train:driveline
Summary
A driveline clunk or bump when starting from a stop. *tt
Bulletin Number: 50618 Bulletin Date: 01-01-2005
Component:
Suspension:rear
Summary
Rear axle noise repair. *sc
Bulletin Number: 5134 Bulletin Date: 01-01-2005
Component:
Engine and engine cooling:engine
Summary
Hard start/long crank, rough idle, engine idle misfire-mil-dtcs p0300 through p0308, p0171, p0172, p0174, p0175, p0316, p2195, p2196, p2197, p2198. *sc
Bulletin Number: 5132 Bulletin Date: 01-01-2005
Component:
Engine and engine cooling:engine
Summary
Diagnostic trouble code (dtc) p0340 and or p0344-5.4 3v engine. *sc
Bulletin Number: 51015 Bulletin Date: 01-01-2005
Component:
Engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
Tires
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
Wheels
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52611 Bulletin Date: 01-01-2005
Component:
Power train:driveline:driveshaft
Summary
Driveshaft slip-bump on deceleration or acceleration from a stop. *tt
Bulletin Number: 4266 Bulletin Date: 01-01-2005
Component:
105000 power train:driveline
Summary
A driveline clunk or bump when starting from a stop. *tt
Bulletin Number: 50618 Bulletin Date: 01-01-2005
Component:
022000 suspension:rear
Summary
Rear axle noise repair. *sc
Bulletin Number: 5134 Bulletin Date: 01-01-2005
Component:
061000 engine and engine cooling:engine
Summary
Hard start/long crank, rough idle, engine idle misfire-mil-dtcs p0300 through p0308, p0171, p0172, p0174, p0175, p0316, p2195, p2196, p2197, p2198. *sc
Bulletin Number: 5132 Bulletin Date: 01-01-2005
Component:
061000 engine and engine cooling:engine
Summary
Diagnostic trouble code (dtc) p0340 and or p0344-5.4 3v engine. *sc
Bulletin Number: 51015 Bulletin Date: 01-01-2005
Component:
061000 engine and engine cooling:engine
Summary
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
190000 tires
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52624 Bulletin Date: 01-01-2005
Component:
200000 wheels
Summary
Vibration diagnosis - tire/wheel runout. *tt
Bulletin Number: 52611 Bulletin Date: 01-01-2005
Component:
105300 power train:driveline:driveshaft
Summary
Driveshaft slip-bump on deceleration or acceleration from a stop. *tt
Bulletin Number: 41501 Bulletin Date: 12-31-2004
Component:
Service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 42616 Bulletin Date: 12-31-2004
Component:
Structure
Summary
Weld bonding procedure. *tt
Bulletin Number: 42617 Bulletin Date: 12-31-2004
Component:
Structure
Summary
Body repair procedure using mig welding for weld bonding. *tt
Bulletin Number: 41501 Bulletin Date: 12-31-2004
Component:
030000 service brakes, hydraulic
Summary
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin Number: 42616 Bulletin Date: 12-31-2004
Component:
160000 structure
Summary
Weld bonding procedure. *tt
Bulletin Number: 42617 Bulletin Date: 12-31-2004
Component:
160000 structure
Summary
Body repair procedure using mig welding for weld bonding. *tt
Bulletin Number: 40205 Bulletin Date: 12-27-2004
Component:
Engine and engine cooling:cooling system:radiator assembly
Summary
Magnesium allow radiator core support - unique handling and repair procedures - service tips. *tt
Bulletin Number: 40205 Bulletin Date: 12-27-2004
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary
Magnesium allow radiator core support - unique handling and repair procedures - service tips. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
Visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 42107 Bulletin Date: 12-13-2004
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
General (pcm) power train control module programming procedures. *tt
Bulletin Number: 42424 Bulletin Date: 12-13-2004
Component:
Engine and engine cooling:engine
Summary
Camshaft and lash adjuster design change on a 5.4l 3v engine. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
138200 visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Recall Number: 11S18 Recall Date: 02-23-2011 Affected Vehicles: 1,325,000
Component:
Air bags:frontal:driver side inflator module
Summary:
Ford is recalling certain model year 2004-2006 f-150 pick up trucks as well as certain model year 2006 lincoln mark lt vehicles. if the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. if this occurs the air bag warning lamp may illuminate indicating that service is required.
Consequence:
The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.
How to Fix:
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. repairs will be performed free of charge. this safety recall began on some vehicles in march 2011. the recall campaign on the expanded population is expected to begin on or about may 9, 2011. owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Recall Date: 05-11-2009 Affected Vehicles: 42,540
Component:
Exterior lighting:headlights
Summary:
"dope, inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."" these lamps do not contain the required amber side reflectors."
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Dope, inc. will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. at 1-626-272-1798.
Recall Date: 04-07-2009 Affected Vehicles: 16,270
Component:
Exterior lighting
Summary:
"sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."" these lamps do not contain the required amber side reflectors."
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Recall Number: 08S05 Recall Date: 05-07-2008 Affected Vehicles: 605,684
Component:
Service brakes, hydraulic:power assist:vacuum:hoses, lines/piping, and fittings
Summary:
Ford is recalling 605,684 my 2005-2006 f-150 and lincoln mark lt vehicles equipped with 5.4l 3-valve engines. the brake booster vacuum supply hose attached to the intake manifold fitting may swell over time and lose retention force. this condition could allow the hose to become detached from the fitting during an intake manifold backfire. should the hose detach from the intake manifold, several brake applications with power assist will be available before the vacuum reserve is depleted.
Consequence:
Once the brake booster vacuum reserve is depleted, the driver will have foundation brake function, but with increased brake pedal effort. reduced vehicle braking could lead to a crash.
How to Fix:
Dealers will replace a rubber hose on the brake booster vacuum supply tube assembly. the recall began on june 27, 2008. owners may contact ford at 1-800-392-3673.
Recall Date: 10-25-2007 Affected Vehicles: 238
Component:
Exterior lighting:headlights
Summary:
Certain spyder headlamp replacement assemblies sold for use on 2004 through 2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
How to Fix:
Spyder will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall is expected to begin during november 2007. owners can contact spyder at 866-558-4264.
Recall Date: 09-25-2007 Affected Vehicles: 700
Component:
Exterior lighting:headlights
Summary:
Certain headlamp assemblies imported and sold as aftermarket equipment by sonar auto parts for use on 2004-2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
How to Fix:
Sonar will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall began on december 14, 2007. owners can contact sonar at 866-558-4264.
Recall Date: 09-14-2007 Affected Vehicles: 2,388
Component:
Exterior lighting:headlights
Summary:
Certain eagle eyes headlamp assemblies, p/nos. fr390-b001l and fr390-b001r, sold for use as replacement equipment for the above listed passenger vehicles. the thickness is unstable inhibiting the performance of the upper and lower beams which fails to conform to the photometric requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
How to Fix:
Eagle eyes will notify owners and offer reimbursement for any noncompliant headlights. the recall began on november 6, 2007. owners may contact eagle eyes at 1-800-568-1098.
Recall Date: 08-28-2007 Affected Vehicles: 175
Component:
Equipment:electrical
Summary:
Certain cequent 90 degree 7-way right angle adaptors sold by distributors in tow packages for aftermarket sales to tow 5th wheel rv travel trailers. due to incorrect wiring of the harness, the trailer lights may not operate properly.
Consequence:
If the trailer lights are not working properly, a vehicle crash can occur.
How to Fix:
All of the defective tow packages are still at the distributor level and have not been sold to any consumers.
Recall Date: 07-17-2006 Affected Vehicles: 4,029
Component:
Exterior lighting
Summary:
Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
How to Fix:
Tradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
Recall Date: 06-29-2006 Affected Vehicles: 87,745
Component:
Exterior lighting
Summary:
"certain aai motorsports combination lamps sold as replacement lamps for use on the above list passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."""
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash
How to Fix:
Aai motorsports will notify owners and replace the lamps free of charge. the recall began on august 1, 2006. owners may contact aai motorsports at 909-923-9188.
Recall Date: 06-13-2006 Affected Vehicles: 58,640
Component:
Fuel system, gasoline
Summary:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
How to Fix:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Recall Date: 03-13-2006 Affected Vehicles: 292,000
Component:
Exterior lighting:headlights
Summary:
"certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, ""lamps, reflective devices, and associated equipment."""
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
How to Fix:
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
Recall Number: 06C11 Recall Date: 02-06-2006 Affected Vehicles: 211,432
Component:
Interior lighting
Summary:
Certain pickup trucks fail to comply with either the requirements of federal motor vehicle safety standard (fmvss) no. 105, 'hydraulic and electric brake systems' or fmvss no. 135, 'passenger car brake systems.' these vehicles were built with a software error in the instrument cluster.
Consequence:
This error could prevent the antilock brake system (abs) warning light from illuminating if the abs module ever became inoperative.
How to Fix:
Dealers will recalibrate the instrument cluster in these vehicles. the recall began on february 27, 2006. owners may contact ford at 1-800-392-3673.
Recall Date: 11-21-2005 Affected Vehicles: 34,396
Component:
Tires:tread/belt
Summary:
Certain continental contitrac tr owl, contitrac tr bsw, general grabber tr bsw, and contitrac bsw tires manufactured between may 29 and june 11, 2005, and sold as original equipment on certain ford trucks and sold as replacement tires. these tires can wear prematurely which fails to conform to federal motor vehicle safety standard no. 119, new pneumatic tires for vehicles other than passenger cars.
Consequence:
Affected tires may not meet the endurance test requirements of the standard. continued use of the affected tires can result in tire failure which could lead to vehicle damage or motor vehicle crash.
How to Fix:
Continental will notify owners and replace the tires free of charge. the recall began on december 7, 2005. owners may contact continental at 704-588-5895.
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