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FORD
 
FREESTAR
 
2005

Technical Service Bulletins and Recalls for 2005 FORD FREESTAR

Bulletin Number: 19004 Bulletin Date: 01-01-2006
Component:
Equipment:electrical:air conditioner
Summary
Rear climate control noises - service tip. *tt
Bulletin Number: 19004 Bulletin Date: 01-01-2006
Component:
353600 equipment:air conditioner
Summary
Rear climate control noises - service tip. *tt
Bulletin Number: 18834 Bulletin Date: 09-01-2005
Component:
Air bags
Summary
Restraint control module diagnostic trouble code b2296 - service tip. *tt
Bulletin Number: 18834 Bulletin Date: 09-01-2005
Component:
140000 air bags
Summary
Restraint control module diagnostic trouble code b2296 - service tip. *tt
Bulletin Number: 18730 Bulletin Date: 07-01-2005
Component:
Power train:axle assembly
Summary
Vehicles with a cvt transaxle, may exhibit a fluid leak from the transaxle oil pan area. *tt
Bulletin Number: 18730 Bulletin Date: 07-01-2005
Component:
106000 power train:axle assembly
Summary
Vehicles with a cvt transaxle, may exhibit a fluid leak from the transaxle oil pan area. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
Seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 42421 Bulletin Date: 06-07-2005
Component:
151300 seat belts:front:retractor
Summary
Safety belt retraction speed. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
Electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 4147 Bulletin Date: 06-01-2005
Component:
114000 electrical system:wiring
Summary
Service wiring harness replacement guidelines - service tips. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 5419 Bulletin Date: 04-01-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
Communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 4262 Bulletin Date: 03-07-2005
Component:
342000 communications:back up alarm
Summary
False parking aid warnings. *tt update. *tt
Bulletin Number: 18448 Bulletin Date: 03-01-2005
Component:
Equipment:electrical:radio/tape deck/cd etc.
Summary
Inability to play home made cd on single cd audio system without mp3 capability. *eh
Bulletin Number: 18520 Bulletin Date: 03-01-2005
Component:
Steering
Summary
Steering wheel. *eh
Bulletin Number: 18448 Bulletin Date: 03-01-2005
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary
Inability to play home made cd on single cd audio system without mp3 capability. *eh
Bulletin Number: 18520 Bulletin Date: 03-01-2005
Component:
010000 steering
Summary
Steering wheel. *eh
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
Engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 5310 Bulletin Date: 02-21-2005
Component:
Seat belts
Summary
Safety belt web stop button service. *eh
Bulletin Number: 531 Bulletin Date: 02-21-2005
Component:
061000 engine and engine cooling:engine
Summary
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin Number: 5310 Bulletin Date: 02-21-2005
Component:
150000 seat belts
Summary
Safety belt web stop button service. *eh
Bulletin Number: 598 Bulletin Date: 01-01-2005
Component:
Power train:driveline:constant velocity joint
Summary
A broken outer c/v joint on vehicles built before 5/1/2005. *tt
Bulletin Number: 52510 Bulletin Date: 01-01-2005
Component:
Service brakes, hydraulic:antilock:abs warning light
Summary
Abs light on and dtcs c1175/c1236, c1165/c1235 - rear wheel speed sensor. *tt
Bulletin Number: 598 Bulletin Date: 01-01-2005
Component:
105200 power train:driveline:constant velocity joint
Summary
A broken outer c/v joint on vehicles built before 5/1/2005. *tt
Bulletin Number: 52510 Bulletin Date: 01-01-2005
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary
Abs light on and dtcs c1175/c1236, c1165/c1235 - rear wheel speed sensor. *tt
Bulletin Number: 42610 Bulletin Date: 12-31-2004
Component:
Service brakes, hydraulic:foundation components
Summary
Rear brake lining accelerated wear. *tt
Bulletin Number: 42616 Bulletin Date: 12-31-2004
Component:
Structure
Summary
Weld bonding procedure. *tt
Bulletin Number: 42610 Bulletin Date: 12-31-2004
Component:
034000 service brakes, hydraulic:foundation components
Summary
Rear brake lining accelerated wear. *tt
Bulletin Number: 42616 Bulletin Date: 12-31-2004
Component:
160000 structure
Summary
Weld bonding procedure. *tt
Bulletin Number: 4136 Bulletin Date: 12-27-2004
Component:
Electrical system
Summary
Diagnostic trouble code b1342 (restraints control module (rcm) fault. *tt update. *tt
Bulletin Number: 42510 Bulletin Date: 12-27-2004
Component:
Electrical system
Summary
Power sliding doors and power liftgate inoperative when using the overhead console and/or remote keyless entry transmitter open/close buttons - diagnostic trouble code (dtc) c1999. *tt
Bulletin Number: 4136 Bulletin Date: 12-27-2004
Component:
110000 electrical system
Summary
Diagnostic trouble code b1342 (restraints control module (rcm) fault. *tt update. *tt
Bulletin Number: 42510 Bulletin Date: 12-27-2004
Component:
110000 electrical system
Summary
Power sliding doors and power liftgate inoperative when using the overhead console and/or remote keyless entry transmitter open/close buttons - diagnostic trouble code (dtc) c1999. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
Visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 42107 Bulletin Date: 12-13-2004
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
General (pcm) power train control module programming procedures. *tt
Bulletin Number: 4189 Bulletin Date: 12-13-2004
Component:
138200 visibility:defroster/defogger system:rear window
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 42107 Bulletin Date: 12-13-2004
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
General (pcm) power train control module programming procedures. *tt
Bulletin Number: 18335 Bulletin Date: 12-01-2004
Component:
Electrical system
Summary
Instrument cluster dtc u1130. *eh
Bulletin Number: 18340 Bulletin Date: 12-01-2004
Component:
Electrical system
Summary
Instrument cluster dtc u1262 and or u1135. *eh
Bulletin Number: 18335 Bulletin Date: 12-01-2004
Component:
110000 electrical system
Summary
Instrument cluster dtc u1130. *eh
Bulletin Number: 18340 Bulletin Date: 12-01-2004
Component:
110000 electrical system
Summary
Instrument cluster dtc u1262 and or u1135. *eh
Bulletin Number: 4229 Bulletin Date: 11-15-2004
Component:
Structure:body:door
Summary
Access door wraped or breaking off from the underside of the steering wheel shrod. *eh
Bulletin Number: 4231 Bulletin Date: 11-15-2004
Component:
Service brakes, air:antilock:abs warning light
Summary
Traction control abs and park brake lamp flicker flash illuminate. *eh
Bulletin Number: 4229 Bulletin Date: 11-15-2004
Component:
162300 structure:body:door
Summary
Access door wraped or breaking off from the underside of the steering wheel shrod. *eh
Bulletin Number: 4231 Bulletin Date: 11-15-2004
Component:
046400 service brakes, air:antilock:abs warning light
Summary
Traction control abs and park brake lamp flicker flash illuminate. *eh
Bulletin Number: 4217 Bulletin Date: 11-01-2004
Component:
Power train:automatic transmission:control module (tcm, pcm)
Summary
General power train control module (pcm) programming procedures. *tt
Bulletin Number: 42117 Bulletin Date: 11-01-2004
Component:
Seats:mid/rear assembly
Summary
3rd row seat strap breaking. *eh
Bulletin Number: 18274 Bulletin Date: 11-01-2004
Component:
Service brakes, air:antilock:abs warning light
Summary
Traction control abs and park brake lamp. flicker flash illuminate. *eh
Bulletin Number: 4217 Bulletin Date: 11-01-2004
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary
General power train control module (pcm) programming procedures. *tt
Bulletin Number: 42117 Bulletin Date: 11-01-2004
Component:
222000 seats:mid/rear assembly
Summary
3rd row seat strap breaking. *eh
Bulletin Number: 18274 Bulletin Date: 11-01-2004
Component:
046400 service brakes, air:antilock:abs warning light
Summary
Traction control abs and park brake lamp. flicker flash illuminate. *eh
Bulletin Number: 18246 Bulletin Date: 10-01-2004
Component:
Service brakes, hydraulic
Summary
Accelerated rear brake wear. oasis. *tt
Bulletin Number: 18246 Bulletin Date: 10-01-2004
Component:
030000 service brakes, hydraulic
Summary
Accelerated rear brake wear. oasis. *tt
Bulletin Number: 41512 Bulletin Date: 09-06-2004
Component:
Power train
Summary
4f50n transaxle no 1-2 upshift and diagnositc trouble code p0732. *tt
Bulletin Number: 41512 Bulletin Date: 09-06-2004
Component:
100000 power train
Summary
4f50n transaxle no 1-2 upshift and diagnositc trouble code p0732. *tt
Bulletin Number: 18135 Bulletin Date: 09-01-2004
Component:
Seats:mid/rear assembly
Summary
3rd row seat strap breaking (strap used for stowing or accessing the rear seat). *tt
Bulletin Number: 18135 Bulletin Date: 09-01-2004
Component:
222000 seats:mid/rear assembly
Summary
3rd row seat strap breaking (strap used for stowing or accessing the rear seat). *tt
Bulletin Number: 41514 Bulletin Date: 08-09-2004
Component:
Visibility:defroster/defogger system:windshield:controls/wiring
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 41514 Bulletin Date: 08-09-2004
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin Number: 15679 Bulletin Date: 08-01-2004
Component:
Structure:body:door
Summary
Sliding door(s) contacting the rear quarter glass. *tt this information updates previous information, dated 03/01/2002. *tt
Bulletin Number: 17277 Bulletin Date: 08-01-2004
Component:
Electrical system
Summary
Beeping sound from the instrument panel when driving at/over 75 mph, traction control off indicator illuminate when vehicle is not equipped with traction control, and/or diagnostic trouble code b2477 (module configuration failure) stored in
Bulletin Number: 17358 Bulletin Date: 08-01-2004
Component:
Power train
Summary
Groan/buzz/vibration when the gear selector is in park with the vehicle parked on an incline. *tt this bulletin updates previous bulletin 17358, dated 11/01/2003 to include 2005 models. *tt
Bulletin Number: 17277 Bulletin Date: 08-01-2004
Component:
110000 electrical system
Summary
Beeping sound from the instrument panel when driving at/over 75 mph, traction control off indicator illuminate when vehicle is not equipped with traction control, and/or diagnostic trouble code b2477 (module configuration failure) stored in
Bulletin Number: 17277 Bulletin Date: 08-01-2004
Component:
110000 electrical system
Summary
Beeping sound from the instrument panel when driving at/over 75 mph, traction control off indicator illuminate when vehicle is not equipped with traction control, and/or diagnostic trouble code b2477 (module configuration failure) stored in
Bulletin Number: 17358 Bulletin Date: 08-01-2004
Component:
100000 power train
Summary
Groan/buzz/vibration when the gear selector is in park with the vehicle parked on an incline. *tt this bulletin updates previous bulletin 17358, dated 11/01/2003 to include 2005 models. *tt
Bulletin Number: 31501 Bulletin Date: 07-12-2004
Component:
Visibility:defroster/defogger system:windshield:controls/wiring
Summary
Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
Bulletin Number: 31501 Bulletin Date: 07-12-2004
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary
Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
Bulletin Number: 4148 Bulletin Date: 01-01-2004
Component:
Visibility:defroster/defogger system:windshield:blower
Summary
Front blower motor whistle noise. *tt
Bulletin Number: 4148 Bulletin Date: 01-01-2004
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary
Front blower motor whistle noise. *tt
Bulletin Number: 51115 Bulletin Date: 11-30--0001
Component:
Electrical system
Summary
Dtcs p0760 and p0763-4f50n transaxle-vehicles built before 3/15/2005. this may be due to a shorted transaxle internal harness, caused by a sharp edge on the inside of the side cover casting. *sc
Bulletin Number: 5145 Bulletin Date: 11-30--0001
Component:
Power train:driveline
Summary
Erratic fluid level reading on transaxle dipstick-leaks-4f50n, ax4n, ax4s transaxle. *sc
Bulletin Number: 50920 Bulletin Date: 11-30--0001
Component:
Tires
Summary
Steering wheel and or vehicle vibration-vehicles equipped with goodyear intergrity 16 inch tires only. *sc
Bulletin Number: 5617 Bulletin Date: 11-30--0001
Component:
Service brakes, hydraulic:antilock:abs warning light
Summary
Traction control lamp - abs lamp - abs self activation with dtc c1288. *tt updated 11/8/07. *nj
Bulletin Number: 6218 Bulletin Date: 11-30--0001
Component:
Steering
Summary
Advanced traction control system - duration activation. *kb
Bulletin Number: 712 Bulletin Date: 11-30--0001
Component:
Steering:hydraulic power assist:hose, piping, and connections
Summary
Power steering hose leak near cooler extreme cold climate areas only -4 degrees and cooler. *kb
Bulletin Number: 71011 Bulletin Date: 11-30--0001
Component:
Engine and engine cooling:engine
Summary
Advanced traction control system - short duration activation. *kb
Bulletin Number: 51115 Bulletin Date: 11-30--0001
Component:
110000 electrical system
Summary
Dtcs p0760 and p0763-4f50n transaxle-vehicles built before 3/15/2005. this may be due to a shorted transaxle internal harness, caused by a sharp edge on the inside of the side cover casting. *sc
Bulletin Number: 5145 Bulletin Date: 11-30--0001
Component:
105000 power train:driveline
Summary
Erratic fluid level reading on transaxle dipstick-leaks-4f50n, ax4n, ax4s transaxle. *sc
Bulletin Number: 50920 Bulletin Date: 11-30--0001
Component:
190000 tires
Summary
Steering wheel and or vehicle vibration-vehicles equipped with goodyear intergrity 16 inch tires only. *sc
Bulletin Number: 5617 Bulletin Date: 11-30--0001
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary
Traction control lamp - abs lamp - abs self activation with dtc c1288. *tt updated 11/8/07. *nj
Bulletin Number: 6218 Bulletin Date: 11-30--0001
Component:
010000 steering
Summary
Advanced traction control system - duration activation. *kb
Bulletin Number: 712 Bulletin Date: 11-30--0001
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary
Power steering hose leak near cooler extreme cold climate areas only -4 degrees and cooler. *kb
Bulletin Number: 71011 Bulletin Date: 11-30--0001
Component:
061000 engine and engine cooling:engine
Summary
Advanced traction control system - short duration activation. *kb
Recall Number: 13S01 Recall Date: 03-07-2013 Affected Vehicles: 196,667
Component:
Seats
Summary:
Ford is recalling certain model year 2004-2007 freestar and mercury monterey vehicles manufactured from march 24, 2003, through november 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin and the district of columbia. the third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. as a result of the corrosion, the third row seat may not fully latch into its seating position.
Consequence:
In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.
How to Fix:
Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. the recall began on march 28, 2013. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Recall Number: 11S25 Recall Date: 01-09-2012 Affected Vehicles: 206,452
Component:
Power train:automatic transmission
Summary:
Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. the torque converter output shaft may fail.
Consequence:
This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.
How to Fix:
Ford will notify owners, and dealers will replace the torque converter free of charge. the safety recall began on august 9, 2012. owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Recall Number: 11S25 Recall Date: 01-09-2012 Affected Vehicles: 206,452
Component:
Power train:automatic transmission:torque converter
Summary:
Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. the torque converter output shaft may fail.
Consequence:
This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.
How to Fix:
Ford will notify owners, and dealers will replace the torque converter free of charge. the safety recall began on august 9, 2012. owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Recall Date: 06-13-2006 Affected Vehicles: 58,640
Component:
Fuel system, gasoline
Summary:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
How to Fix:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Recall Number: 06S42 Recall Date: 03-09-2006 Affected Vehicles: 12,728
Component:
Structure:body:hatchback/liftgate
Summary:
On certain vans equipped with the power liftgate option, the power liftgate motor automatically disengages after the liftgate is powered open.
Consequence:
In the event of a liftgate strut malfunction, the liftgate can fall freely with no prior warning. anyone standing beneath the liftgate may be injured if the liftgate falls.
How to Fix:
Dealers will reprogram the power liftgate module to reduce the likelihood that the liftgate could fall free of charge. the recall began on march 15, 2006. owners may contact ford at 1-800-392-3673.
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